Marine Engineering Practice (MEP)

• Marine Engineering Practice (MEP) - Class 4 MEO

• CHARACTERISTICS AND LIMITATIONS OF MATERIALS USED IN CONSTRUCTION AND REPAIR

• Materials Used in the Shipbuilding

• Other Engineering Materials

• Metallurgy of Steel and Cast Iron

• Piping on ships

• Valves on ships

• Effect of valve design on Materials Selection

• Galvanic considerations for ship systems

• Material selection for seawater system

• Engineering Materials used onboard

• A brief note on Steels

• Materials used in Steam Plants

• Materials used in Diesel Plants

• Materials used for other Equipment & Systems

• CHARACTERISTICS AND LIMITATIONS OF PROCESSES FOR FABRICATION AND REPAIR

• Fabrication, Welding, Joining and Cutting

• Manufacture of Components and Class approval

• Metallic Joints

• Riveting

• Soldering

• Need for Soldering

• Types of solders

• Soldering methods and process stages

• Flux solder

• Soldering on PCB and tag board

• Desoldering

• Common soldering defects

• Defect due to excessive heating

• Defect due to insufficient heating

• Causes of incorrect soldering temperatures

• Defects in soldering

• Mechanical and solder quantity defects

• Self secured joints

• Welded joints and low carbon steels

• Common faults in welded joints

• Tools Equipment Assist in Making Non Permanent Joints

• Keys

• Couplings

• Power Jacks

• Gas Cutting and Welding

• Gas Cutting

• Gas Cutting Principle and its Operation

• Gas Cutting Equipment

• Safety Precautions for Gas Cutting Process

• Gas Welding

• Working Principle and its Operation

• Welding Techniques

• Defects in Gas Welding

• Gas Welding Equipment and Hand tools

• Flash Back Arrestor

• Gas Cutting Practical Exercises

• Electrical Arc Welding

• Safety and health when welding

• Principle of Arc Welding

• Types of Arc Welding

• Arc Welding Equipment

• Specifications of Welding Machines

• Specifications and Choice of Electrodes

• Welding Basics 1

• Edge Preparation and Weld Joints

• Arc Length and its Effects

• Method of Cleaning Base Metals

• Polarity of DC Arc Welding

• Welding Symbols

• Welding Basics 2

• Types of Weld

• Weld Nomenclature

• Welding Positions

• Welding Performer Qualifications

• Welding Exercises

• Butt Joint

• Outside Corner Joint

• Single V Butt Joint

• T Joint

• Welding Defects and Distortion Control

• Arc Welding Defects

• Causes and Effects of Arc Welding Defects

• Distortion and it's Control

• Inspection

• Welding Inspection

• Stages of Weld Inspection and Testing

• Methods of Welding Inspection

• Visual Inspection

• Destructive Testing

• Mechanical Cutting

• Plate work-marking out

• Metal Cutting, Grinding and Finishing

• Chip formation

• Methods of Metal Cutting

• Cutting Tool Materials

• Tool Wear

• Tool Life

• Exercise

• Cutting fluids

• Lathe Machine

• Principle of Operation

• Centre Lathe

• Types of Lathe and Lathe Tools

• Taper turning methods

• Taper - Definition and Turning Methods

• Form Tool Method

• Tail Stock set-over method

• Compound rest swivelling method

• By Using Taper Turning Attachment

• Thread Cutting

• Work holding devices

• Work held between centres

• Work held in Chucks

• Work Held in Face Plate

• Work Held on Angle Plates

• Work Held on Mandrel

• Lathe Accessories

• Exercise (2)

• Forming, Shaping and Finishing

• Bending Plates

• Shaping Machine

• Principle of Operation (2)

• Standard Shaper

• Shaping Operations

• Milling Machines

• What is Milling

• Milling Methods

• Milling Operations

• Sawing Machine

• Reciprocating Sawing Machine

• Circular Sawing Machine

• Band Saw Machine

• Abrasive Cut-off Machine

• Broaching Operation

• Grinding

• Cylindrical Grinding

• Taper Grinding

• Plunge Cut Grinding

• Centreless Grinding

• Surface Grinding

• Drilling

• Reaming

• Tapping and Thread Extraction

• Metal Finishing Process

• Honing

• Lapping

• Super Finishing

• Polishing

• Buffing

• Abrasive Belt Finishing

• Pipework

• Pipe Butt Joint on MS Pipe 50x3 mm Wall Thickness 1G Rolling

• Pipe Joint on Mild Steel 3 mm Wall Thickness

• Pipe Bending

• Non-destructive testing

• Liquid Penetrant Testing

• Magnetic Particle Testing

• Radiographic Inspection

• Ultrasonic Inspection

• Eddy Current Testing

• Shipbuilding Process

• Steps in ship production

• Ship Repair Process

• Steel Ship Repair Practices and Processes

• Hazards and Precautions in the Yard

• Role of a Ship’s Engineer in the Yard

• Conclusions

• On Board Repair of Ship Systems and Components

• Work Safety on Board

• PROPERTIES AND PARAMETERS IN THE FABRICATION AND REPAIR OF SYSTEMS & COMPONENTS

• Use of Tools, Tackles and Cranes

• Types of cranes and their maintenance

• Crane limits

• Maintenance

• Class Survey and Lifting Gears

• Stores Cranes

• Hose handling Cranes

• Fastenings

• Fasteners

• Different Shipboard Applications

• SAFEW MEASURES TO BE TAKEN TO ENSURE A SAFE WORKING ENVIRONMENT AND FOR USING HAND TOOLS, MACHINE TOOLS AND MEASURING INSTRUMENTS

• Hand Tools - Safety Precautions

• Precision Measuring Instruments

• Safety Guidelines for use of Tools

• Work Safety- Hand and Power Tools

• Cleaning, Man-entry and Hot-work in enclosed compartments

• METHODS FOR SAFE EMERGENCY TEMPORARY REPAIRS

• Emergency Repairs

• Hull Patches for damage control

• Piping Patches for damage control

• USE OF SEALANTS AND PACKINGS

• Sealants

• Seals and Packings

• Gaskets

• Oil Control Rings

• Mechanical Packing

• Packed Gland Seals

• Shaft Seals

• Mechanical Seals

• O Rings

• Oil seals

• Labyrinth Seals

• PTFE (Polytetrafluoroethylene - Teflon) Seals

• Some Marine Applications

• SAFETY MEASURES TO BE TAKEN TO ENSURE A SAFE WORKING ENVIRONMENT AND FOR USING HAND TOOLS, MACHINE TOOLS AND MEASURING INSTRUMENTS

• Chief Engineer's Standing Order

• Work Organization for maintenance

• Isolation of Machinery

• Lock Out- Tag Out Systems- Electrical Hazards

• Electrical Safety

• Electrical Safety Procedures

• Electric Shock Hazards

• Small Amounts Current can be Fatal

• Burns From Electrical Shock

• Minimum Across Body Contact

• How to prevent electrical shock

• Grounding and Discharging of Circuits

• High Voltage Precautions

• Rescue from Electrical Shocks and Injuries

• Methods of Artificial Respiration

• Safety Guidelines for use of Tools (2)

• Work Safety on Board (2)

• MARINE ENGINEERING MAINTENANCE

• Maintenance of Marine Auxiliaries

• Heat Exchangers

• Maintenance and Repair of Shell and Tube Heat Exchangers

• Maintenance Chart

• Safe Isolation of the System Check List

• Shell and Tube Heat Exchangers Cleaning

• Back Flushing of Shell and Tube Heat Exchangers

• Cathodic Protection and Corrosion

• Dismantling, Tube replacement and assembling of cooler

• Leakage Detection and Tube plugging

• Division Plate Failure

• Troubleshooting Shell and Tube Heat Exchangers

• Maintenance and Repair of Plate Type Heat Exchangers

• Maintenance Chart (2)

• Back Flushing of Plate Type Heat Exchangers

• Types of Fouling and Cleaning Techniques

• Service and Repair of Plate Heat Exchangers

• Troubleshooting of Plate Type Heat Exchangers

• Air Compressors

• Maintenance Chart (3)

• Safe Isolation of the System

• Filter Cleaning and Oil Replacement

• Overhaul of Compressor Parts

• Safety Devices

• Troubleshooting of Air Compressor

• Air Receiver

• Manual

• Air Reservoir

• Manual (2)

• Air Compressor

• Instruction manual

• Maintenance (2)

• Operation

• Types of Air Compressor

• Breathing Cascade compressor

• Emergency Air Compressor

• Heat dissipation air cooled compressor

• Piston compressor

• Sauer Compressor

• Starting air compressor

• Two stage air compressor

• Control air compressor

• Pumps

• Maintenance Chart (4)

• Safe Isolation of the system (2)

• Overhaul of Centrifugal Pump

• Maintenance of Reciprocating pumps

• Parts of a Reciprocating Pump

• Working Principle of the reciprocating pump

• Types, Uses, Advantages and disadvantages

• Maintenance required on the reciprocating pump

• Problems and Possible Causes

• Troubleshooting of reciprocating pumps

• Overhaul of Rotary Vane Pump

• Overhaul of Gear Pump

• Preparations for overhaul

• Possible types of gears

• Overhauling the gear pump

• Assembling and Safe trials and commissioning

• Routine Maintenance

• Troubleshooting of Gear Pump

• Overhaul of Screw Pump

• Preparations for overhaul (2)

• Overhauling the screw pump

• Assembling, Safe trials and commissioning

• Troubleshooting of Screw Pump

• Steering Gear

• Maintenance Chart (5)

• Operational Aspects, Handling and Maintenance

• Operational Aspects

• Handling and Maintenance

• Safe Isolation of the System (3)

• Filter Cleaning

• System Oil Charging and Air Purging

• Troubleshooting of Steering Gear

• Refrigeration and Air Conditioning System

• Safe Isolation of the system (4)

• Maintenance Chart of Refrigeration System

• Purging Out Air from the System

• Adding Oil to the System

• Cleaning of Oil Strainer

• Oil-Contamination in the Refrigeration System

• Oil in a Reefer System

• Detrimental Effects Of Oil In A System

• Oil Separators

• Management of oil return

• Single Compressor System

• Multi compressors System

• Oil Return at Suction

• Oil Return to the crankcases

• Centralized Oil return

• One separator per compressor

• High Pressure oil return

• Helical Oil Separators

• Charging Refrigerant in the System

• Leakage Rectification in the System

• Testing Compressor Discharge Valves

• Testing of Compressor Suction Valve

• Defrosting

• Troubleshooting of Refrigeration System

• Maintenance Chart of Air-Conditioning System

• Replacement of Air Filter Element

• Trouble Shooting of Air Conditioning System

• Capacity Control Refrigeration Compressor

• Refrigeration Maintenance

• Fault Detection- AC system

• Troubleshooting of Refrigeration System (2)

• Air Conditioning Maintenance

• Fault Detection- AC system

• Trouble Shooting of Air Conditioning System (2)

• Casualty Control in Refrigeration and AC plants

• Centrifuges

• Safe Isolation of the System (5)

• Maintenance Chart for Centrifuges

• Maintenance of Bowl Assembly

• Maintenance of Horizontal Shaft

• Maintenance of Vertical Shaft

• Troubleshooting of Centrifuges

• Manual (3)

• Instruction manual for selfjector

• Purifiers

• Control unit for OSE separators

• Diesel - Lube oil Purifier

• Mineral oil centrifuge

• Separators

• Working and Drawing

• Pneumatic Control Equipment

• Safe Isolation of the System (6)

• Maintenance Plan for Pneumatic Control

• Overhaul of Diaphragm Operated Control Valve

• Troubleshooting of Pneumatic Valves

• Interpretation of functional tests on communication and control system

• Maintenance of Valves and Pipelines

• Piping Systems on Ships

• Sea Water Circulating System

• Bilge System

• Ballast System

• Fuel Oil Bunkering and Transfer

• Air Vents and Sounding Pipes

• Other Pipelines and Precautions

• Materials for Pipes and Valves

• Corrosion in Valves and Pipes

• Other Problems

• Failure Precautions and Prevention

• Regulatory Requirement

• Annual Survey

• Intermediate Survey

• In water - survey

• Renewal Survey

• Pipeline Maintenance under Operation

• Safe Isolation of System

• Sea Chest Filter Cleaning

• Temporary Repairs

• Temporary Repair Methods

• Precautions for Permanent Repairs

• Repair Procedures for Pipes

• After Repair Testing of Pumping Systems

• Valves and their Functions

• Routine Maintenance on Valves (Generic)

• Valve Overhauling Procedure (Generic)

• Maintenance of commonly used shipboard Valves (Specific)

• Shipside valves

• Sea valves types and description

• Defects of sea valves

• Globe valve overhaul and maintenance

• Gate valve overhaul and maintenance

• Storm valve overhaul and maintenance

• Butterfly valve overhaul and maintenance

• VALVE MANUAL

• Valves

• Auto Deaerating valve

• Ball valves

• Cast Steel Valve

• Control valves

• Direct acting solenoid valves

• Direct Mount Valve

• Engine room control valve

• System pressure control valve

• Emergency shut-off Valve

• Non-Return valve, Swing - Check valve

• One piece ball valve

• Pressure gauge valve

• Safety valve

• Stop valve

• Three piece ball valve

• Various valve in engine room

• Automatic cleaning Filter system

• Pressure vaccum relief valve

• Engine room Valves

• Butterfly valve

• Solenoid valve box

• Maintenance of Auxiliary Steam Engine

• Operation of a Steam reciprocating Engine

• Maintenance of Reciprocating Pump

• Maintenance of Auxiliary Steam Turbine

• Maintenance of Petrol Engine

• Preventive Maintenance of Petrol engine

• Storing a Petrol Engine

• Troubleshooting a petrol engine

• Operational Checks to maintain petrol engine performance

• Conclusion

• Maintenance of Main Propulsion DE

• Effect of Poor Maintenance of Main Engine

• Precautions related to Maintenance Schedules

• Filters

• Filtering Theory

• Filters and Strainers

• Filtration Systems

• Filters used onboard the Ships

• Various Filtration mediums

• Hydraulic Filters

• Water filters

• Air Filter

• Oil Filters

• Special Filters

• Filtration Mechanisms and Filter Media

• Best Practices for Oil Filter Usage

• Filter Failure Modes

• Maintaining an Installed Filter

• Analysing the Filter

• Filter Disposal

• Pressure differential

• Microbiological infestation

• Construction and Working of Filter Types

• Filter Coalescers

• Magnetic Filters

• Centrifugal Filters

• Back Flushing Filters

• Auto Clean Filter

• Advantages

• Maintenance (3)

• Cleaning of various Filters

• Scavenge Space

• Turbocharger

• Waterwashing of TC

• Crankcase Inspection

• Crankshaft Deflection and Alignment

• Slipping of Crankweb and misalignment

• Cylinder Head Assembly

• Cylinder Liner

• Piston

• Pistons and Rings

• Piston Overhaul

• Fuel Injector

• Air Start Valve

• Exhaust Valve

• Safety Valve (2)

• Operating Troubles

• Introduction

• Crankcase Explosion

• Scavenge Space Fire

• Air Starting Line Explosion

• Correction of Defects and Breakdown Repairs

• Failure Case Studies

• ME MANUAL

• Air cooler Elements

• Alarm System, LCD Lubrication

• Bridge Console

• Chain Parts and Hydraulic Units

• Exhaust Valve grinding machine

• Cylinder

• Exhaust valve (2)

• Oil mist detector

• Open Automation Architecture Interface

• Pipes, Receiver, Cooler and Blower

• Pneumatic Components

• Propulsion Control System

• RPM Detection System

• Universal Monitoring and Electronic Tacho System

• Water cooling System

• Inspection (2)

• Instruction manual (2)

• Maintenance (4)

• Operation (2)

• Replacement and Adjustment

• Trouble shooting

• User Manual

• Maintenance of DE Auxiliary Power

• Filters (2)

• Crankcase Inspection (2)

• Crankshaft Deflection and Alignment (2)

• Cylinder Head Assembly (2)

• Air Start Valve (2)

• safety valve (3)

• Inlet and Exhaust Valves

• Valve Timing and Firing Order

• Tappet Clearance Adjustment

• Rocker Arm Assembly

• Fuel Injector (2)

• Piston Assembly

• Cylinder Liner (2)

• Connecting Rod and Bearings

• Fuel Pumps

• Fuel Pump Timing

• Other Checks for Aux Engine

• Operating Troubles (2)

• Contamination of Lube Oil

• Correction of defects and breakdown repairs (2)

• MANUAL Aux Power

• Daihatsu diesel engine operation manual

• Gears and Camshaft

• Water cooled diesel engine

• Maintenance of Auxiliary Boilers

• Feed Water System and Treatment

• Purpose of Boiler Water Treatment

• Corrosion in Boilers

• Internal Waterside Corrosion

• Electrochemical Corrosion

• Combination of Electrolytic and Mechanical or Chemical Attack

• External Fireside Corrosion

• Scale Formation in Boilers

• Scale Formation and Boiler

• Boiler Scale and Corrosion

• Water Treatment

• Feed water Treatment and Testing

• Treatment of Feed water

• Water Testing

• Precautions Before Test

• Phosphate Test

• Hydrazine Test

• Neutralized Conductivity Test

• Condensate pH Test

• Hydrate Alkalinity Test

• Summary of all tests

• Boiler Maintenance

• Maintenance Procedures

• Boiler Survey

• Low Pressure Vertical Boiler survey

• Low pressure Tank Type Boiler Inspection

• Temporary Take You Home Repair

• Sunrod Membrane Wall Tube Repairs

• Maintenance of Burners

• Maintenance of safety Valve

• Trouble Shooting Procedures in boilers

• BOILER MANUALS

• Auxiliary Boiler

• Drawings

• Installation

• Instruction manual (3)

• OC Boiler, Pressure Atomising, Control system

• Operating Instructions

• Other components

• PC Monitoring and control system

• TroubleShooting

• Burner

• Assembling and Disassembling

• Instruction

• Oil Burning Apparatus

• Program Logic Controller

• Marine auxiliary boiler

• Maintenance of Deck Machinery and Hydraulic Equipment

• Operation (3)

• Hydraulic Oil System for Deck MC

• Safe Isolation of the system (7)

• Maintenance chart (6)

• Maintenance procedure

• Windlass and Mooring Winch Maintenance

• Hydraulic Oil System

• Safe Isolation of the system (8)

• Maintenance chart (7)

• Maintenance procedure (2)

• WINDLASS AND MOORING EQUIPMENT

• Instruction manual (4)

• Routine Maintenance of Cargo handling Equipment

• Maintenance of Cranes

• DECK CRANE

• Class Survey and Lifting Gears (2)

• Wire Ropes

• Maintenance of Hatch Covers

• Operation (4)

• Rolling Type Hatch Cover

• Cargo hatch cover

• Hydraulic oil system (2)

• Safe Isolation of the system (9)

• Maintenance chart (8)

• Maintenance procedure (3)

• Troubleshooting (2)

• Maintenance of Life Boat

• Operation (5)

• Lifeboat Fittings

• Maintenance (5)

• Brake test precaution

• Maintenance chart (9)

• Maintenance procedure (4)

• Trouble shooting (2)

• LIFEBOAT MANUAL

• Safe Trials and Commissioning after Repairs

• Before commencement of Repair jobs

• During the Repair Jobs

• After completion of the Repair jobs

• Electrical Maintenance

• Schedule of Electrical Maintenance

• Dos and Don'ts for the operating engineers

• Safety and emergency procedures

• Planned maintenance system

• ALIGNMENT OF MACHINERY COMPONENTS

• Types, causes and effects of misalignment

• Symptoms of Misalignment

• Causes of Misalignment

• Effects of Misalignment

• Some important details on misalignment

• Axial Location of Machine and the Base Plate

• Torsional Effects

• Useful Measuring Instruments

• Soft Foot

• Machine Frame Distortion

• Distorted Bearing Housing

• Types of Soft Foot

• Air Gap or Parallel Soft Foot

• Downward Bent Soft Foot

• Upward Bent Soft Foot

• SquishySpring Foot

• Stress-Induced Soft Foot

• Measuring and Correcting Soft Foot

• Soft Foot Analysis

• Soft Foot Tolerance

• Bar Sag

• Measuring Bar Sag

• Compensating for Bar Sag

• Alignment Methods

• Pre Alignment Process

• Visual Line-Up

• StraightedgeFeeler Gauge

• Rim and Face

• Cross Dial

• Reverse Dial

• Laser

• Moving the Machine as per readings

• Vertical Movement

• Horizontal Movement

• Bolt Binding

• Precision Alignment

• Rim and Face Set Up

• Mathematical Solution

• Examples

• Cross Dial Set Up

• Mathematical Solution (2)

• Example

• Graphical Solution

• Reverse Dial Set Up

• Mathematical Solution (3)

• Example (2)

• Graphical solution (2)

• Easy Alignment Process

• Factor for Thermal Expansion

• Doweling

• Summary of machinery alignment

• MAINTENANCE AND REPAIRS OF VESSELS IN DRYDOCKS

• Why Drydock

• Types of Drydocks

• Docking Safety

• Onboard Preparations before Docking

• Planning for Activities in Drydock

• Before Drydocking

• Carry out Pre-drydocking Inspection

• Prepare Drydock Specifications

• Before Entering the Drydock

• During Drydocking

• Comply with Safety Procedures

• Safety issues in drydock

• Monitor Shipyard Work

• Common Drydock Jobs

• Inspections, including Hull, in Dry-docks

• Surface Preparation of Hull and painting in Dry-dock

• Application of Paint Coatings

• Maintenance of Underwater Valves

• Corrosion in Valves and Pipes (2)

• Maintenance of commonly used shipboard Valves

• Shipside valves (2)

• Sea valves types and description (2)

• Defects of sea valves (2)

• Globe valve overhaul and maintenance (2)

• Gate Valve Overhaul and Maintenance (2)

• Storm Valve Overhaul and Maintenance (2)

• Butterfly Valve Overhaul and Maintenance (2)

• VALVE MANUAL (2)

• Valves (2)

• Auto Deaerating valve (2)

• Ball valves (2)

• cast steel valve (2)

• Control valves (2)

• Direct acting solenoid valves (2)

• Direct Mount Valve (2)

• Engine room control valve (2)

• System pressure control valve (2)

• Emergency shut-off Valve (2)

• Non-Return valve, Swing - Check valve (2)

• One piece ball valve (2)

• Pressure gauge valve (2)

• Safety valve (4)

• Stop valve (2)

• Three piece ball valve (2)

• Various valve in engine room (2)

• Automatic cleaning Filter system (2)

• Pressure vaccum relief valve (2)

• Engine room Valves (2)

• Butterfly valve (2)

• Solenoid valve box (2)

• Maintenance of Auxiliary Steam Engine (2)

• Operation of a Steam reciprocating Engine (2)

• Maintenance of Reciprocating Pump (2)

• Maintenance of Auxiliary Steam Turbine (2)

• Maintenance of Petrol Engine (2)

• Preventive Maintenance of Petrol engine (2)

• Storing a Petrol Engine (2)

• Troubleshooting a petrol engine (2)

• Operational Checks to maintain petrol engine performance (2)

• Conclusion (2)

• Maintenance of Main Propulsion DE (2)

• Effect of Poor Maintenance of Main Engine (2)

• Precautions related to Maintenance Schedules (2)

• Filters (3)

• Filtering Theory (2)

• Filters and Strainers (2)

• Filtration Systems (2)

• Filters used onboard the Ships (2)

• Various Filtration mediums (2)

• OIL Filter (2)

• Water filters (2)

• Air Filter (2)

• Oil Filters (2)

• Special Filters (2)

• Filtration Mechanisms and Filter Media (2)

• Best Practices for Oil Filter Usage (2)

• Filter Failure Modes (2)

• Maintaining an Installed Filter (2)

• Analysing the Filter (2)

• Filter Disposal (2)

• Pressure differential (2)

• Microbiological infestation (2)

• Construction and Working of Filter Types (2)

• Filter Coalescers (2)

• Magnetic Filters (2)

• Centrifugal Filters (2)

• Back Flushing Filters (2)

• Auto Clean Filter (2)

• Advantages (2)

• Maintenance (6)

• Cleaning of various Filters (2)

• Scavenge Space (2)

• Turbocharger (2)

• Waterwashing of TC (2)

• Crankcase Inspection (3)

• Crankshaft Deflection and Alignment (3)

• Slipping of Crankweb and misalignment (2)

• Cylinder Head Assembly (3)

• Cylinder Liner (3)

• Piston (2)

• Pistons and Rings (2)

• Piston Overhaul (2)

• Fuel Injector (3)

• Air Start Valve (3)

• Exhaust Valve (3)

• Safety Valve (5)

• Operating Troubles (3)

• Introduction (2)

• Crankcase Explosion (2)

• Scavenge Space Fire (2)

• Air Starting Line Explosion (2)

• Correction of Defects and Breakdown Repairs (3)

• Failure Case Studies (2)

• ME MANUAL (2)

• Air cooler Elements (2)

• Alarm System, LCD Lubrication (2)

• Bridge Console (2)

• Chain Parts and Hydraulic Units (2)

• Exhaust Valve grinding machine (2)

• Cylinder (2)

• Exhaust valve (4)

• Oil mist detector (2)

• Open Automation Architecture Interface (2)

• Pipes, Receiver, Cooler and Blower (2)

• Pneumatic Components (2)

• Propulsion Control System (2)

• RPM Detection System (2)

• Universal Monitoring and Electronic Tacho System (2)

• Water cooling System (2)

• Inspection (3)

• Instruction manual (5)

• Maintenance (7)

• Operation (6)

• Replacement and Adjustment (2)

• Trouble shooting (3)

• User Manual (2)

• Maintenance of DE Auxiliary Power (2)

• Effect of Poor Maintenance of Main Engine (3)

• Precautions related to Maintenance Schedules (3)

• Filters (4)

• Filtering Theory (3)

• Filters and Strainers (3)

• Filtration Systems (3)

• Filters used onboard the Ships (3)

• Various Filtration mediums (3)

• OIL Filter (3)

• Water filters (3)

• Air Filter (3)

• Oil Filters (3)

• Special Filters (3)

• Filtration Mechanisms and Filter Media (3)

• Best Practices for Oil Filter Usage (3)

• Filter Failure Modes (3)

• Maintaining an Installed Filter (3)

• Analysing the Filter (3)

• Filter Disposal (3)

• Pressure differential (3)

• Microbiological infestation (3)

• Construction and Working of Filter Types (3)

• Filter Coalescers (3)

• Magnetic Filters (3)

• Centrifugal Filters (3)

• Back Flushing Filters (3)

• Auto Clean Filter (3)

• Advantages (3)

• Maintenance (8)

• Cleaning of various Filters (3)

• Scavenge Space (3)

• Turbocharger (3)

• Waterwashing of TC (3)

• Crankcase Inspection (4)

• Crankshaft Deflection and Alignment (4)

• Slipping of Crankweb and misalignment (3)

• Cylinder Head Assembly (4)

• Cylinder Liner (4)

• Piston (3)

• Pistons and Rings (3)

• Piston Overhaul (3)

• Fuel Injector (4)

• Air Start Valve (4)

• Exhaust Valve (5)

• Safety Valve (6)

• Operating Troubles (4)

• Introduction (3)

• Crankcase Explosion (3)

• Scavenge Space Fire (3)

• Air Starting Line Explosion (3)

• Correction of Defects and Breakdown Repairs (4)

• Failure Case Studies (3)

• ME MANUAL (3)

• Air cooler Elements (3)

• Alarm System, LCD Lubrication (3)

• Bridge Console (3)

• Chain Parts and Hydraulic Units (3)

• Exhaust Valve grinding machine (3)

• Cylinder (3)

• Exhaust valve (6)

• Oil mist detector (3)

• Open Automation Architecture Interface (3)

• Pipes, Receiver, Cooler and Blower (3)

• Pneumatic Components (3)

• Propulsion Control System (3)

• RPM Detection System (3)

• Universal Monitoring and Electronic Tacho System (3)

• Water cooling System (3)

• Inspection (4)

• Instruction manual (6)

• Maintenance (9)

• Operation (7)

• Replacement and Adjustment (3)

• Trouble shooting (4)

• User Manual (3)

• Maintenance of DE Auxiliary Power (3)

• Filters (5)

• Crankcase Inspection (5)

• Crankshaft Deflection and Alignment (5)

• Cylinder Head Assembly (5)

• Air Start Valve (5)

• Safety Valve (7)

• Inlet and Exhaust Valves (2)

• Valve Timing and Firing Order (2)

• Tappet Clearance Adjustment (2)

• Rocker Arm Assembly (2)

• Fuel Injector (5)

• Piston Assembly (2)

• Cylinder Liner (5)

• Connecting Rod and Bearings (2)

• Fuel Pumps (2)

• Fuel Pump Timing (2)

• Other Checks for Aux Engine (2)

• Operating Troubles (5)

• Contamination of Lube Oil (2)

• Correction of defects and breakdown repairs (5)

• MANUAL Aux Power (2)

• Daihatsu diesel engine operation manual (2)

• Gears and Camshaft (2)

• Water cooled diesel engine (2)

• Maintenance of Auxiliary Boilers (2)

• Feed Water System and Treatment (2)

• Purpose of Boiler Water Treatment (2)

• Corrosion in Boilers (2)

• Internal Waterside Corrosion (2)

• Electrochemical Corrosion (2)

• Combination of Electrolytic and Mechanical or Chemical Attack (2)

• External Fireside Corrosion (2)

• Scale Formation in Boilers (2)

• Scale Formation and Boiler (2)

• Boiler Scale and Corrosion (2)

• Water Treatment (2)

• Feed water Treatment and Testing (2)

• Treatment of Feed water (2)

• Water Testing (2)

• Precautions Before Test (2)

• Phosphate Test (2)

• Hydrazine Test (2)

• Neutralized Conductivity Test (2)

• Condensate pH Test (2)

• Hydrate Alkalinity Test (2)

• Summary of all tests (2)

• Boiler Maintenance (2)

• Maintenance Procedures (2)

• Boiler Survey (2)

• Low Pressure Vertical Boiler survey (2)

• Low pressure Tank Type Boiler Inspection (2)

• Temporary Take You Home Repair (2)

• Sunrod Membrane Wall Tube Repairs (2)

• Maintenance of Burners (2)

• Maintenance of safety Valve (2)

• Trouble Shooting Procedures in boilers (2)

• BOILER MANUALS (2)

• Auxiliary Boiler (2)

• Drawings (2)

• Installation (2)

• Instruction manual (7)

• OC Boiler, Pressure Atomising, Control system (2)

• Operating Instructions (2)

• Other components (2)

• PC Monitoring and control system (2)

• TroubleShooting (3)

• Burner (2)

• Assembling and Disassembling (2)

• Instruction (2)

• Oil Burning Apparatus (2)

• Program Logic Controller (2)

• Marine auxiliary boiler (2)

• Maintenance of Deck Machinery and Hydraulic Equipment (2)

• Operation (8)

• Hydraulic Oil System for Deck MC (2)

• Safe Isolation of the system (10)

• Maintenance chart (10)

• Maintenance procedure (5)

• Windlass and Mooring Winch Maintenance (2)

• Hydraulic Oil System (3)

• Safe Isolation of the system (11)

• Maintenance chart (11)

• Maintenance procedure (6)

• WINDLASS AND MOORING EQUIPMENT (2)

• Instruction manual (8)

• Routine Maintenance of Cargo handling Equipment (2)

• Maintenance of Cranes (2)

• DECK CRANE

• Class Survey and Lifting Gears (3)

• Wire Ropes (2)

• Maintenance of Hatch Covers (2)

• Operation (9)

• Rolling Type Hatch Cover (2)

• Cargo hatch cover (2)

• Hydraulic oil system (4)

• Safe Isolation of the system (12)

• Maintenance chart (12)

• Maintenance procedure (7)

• Troubleshooting (4)

• Maintenance of Life Boat (2)

• Operation (10)

• Lifeboat Fittings (2)

• Maintenance (10)

• Brake test precaution (2)

• Maintenance chart (13)

• Maintenance procedure (8)

• Trouble shooting (5)

• LIFEBOAT MANUAL (2)

• Safe Trials and Commissioning after Repairs (2)

• Before commencement of Repair jobs (2)

• During the Repair Jobs (2)

• After completion of the Repair jobs (2)

• Electrical Maintenance (2)

• Schedule of Electrical Maintenance (2)

• Dos and Don'ts for the operating engineers (2)

• Safety and emergency procedures (2)

• Planned maintenance system (2)

• ALIGNMENT OF MACHINERY COMPONENTS (2)

• Types, causes and effects of misalignment (2)

• Symptoms of Misalignment (2)

• Causes of Misalignment (2)

• Effects of Misalignment (2)

• Some important details on misalignment (2)

• Axial Location of Machine and the Base Plate (2)

• Torsional Effects (2)

• Useful Measuring Instruments (2)

• Soft Foot (2)

• Machine Frame Distortion (2)

• Distorted Bearing Housing (2)

• Types of Soft Foot (2)

• Air Gap or Parallel Soft Foot (2)

• Downward Bent Soft Foot (2)

• Upward Bent Soft Foot (2)

• SquishySpring Foot (2)

• Stress-Induced Soft Foot (2)

• Measuring and Correcting Soft Foot (2)

• Soft Foot Analysis (2)

• Soft Foot Tolerance (2)

• Bar sag (2)

• Measuring Bar Sag (2)

• Compensating for Bar Sag (2)

• Alignment Methods (2)

• Pre Alignment Process (2)

• Visual Line-Up (2)

• StraightedgeFeeler Gauge (2)

• Rim and Face (2)

• Cross Dial (2)

• Reverse Dial (2)

• Laser (2)

• Moving the Machine as per readings (2)

• Vertical Movement (2)

• Horizontal Movement (2)

• Bolt Binding (2)

• Precision Alignment (2)

• Rim and Face Set Up (2)

• Mathematical Solution (4)

• Examples (2)

• Cross Dial Set Up (2)

• Mathematical Solution (5)

• Example (3)

• Graphical Solution (3)

• Reverse Dial Set Up (2)

• Mathematical Solution (6)

• Example (4)

• Graphical solution (4)

• Easy Alignment Process (2)

• Factor for Thermal Expansion (2)

• Doweling (2)

• Summary of machinery alignment (2)

• MAINTENANCE AND REPAIRS OF VESSELS IN DRYDOCKS (2)

• Why Drydock (2)

• Types of Drydocks (2)

• Docking Safety (2)

• Onboard Preparations before Docking (2)

• Planning for Activities in Drydock

• Before Drydocking (2)

• Build Drydock Defect List

• Carry out Pre-drydocking Inspection (2)

• Prepare Drydock Specifications (2)

• Before Entering the Drydock (2)

• During Drydocking (2)

• Comply with Safety Procedures (2)

• Safety issues in drydock (2)

• Monitor Shipyard Work (2)

• Common Drydock Jobs (2)

• Inspections, including Hull, in Dry-docks (2)

• Surface Preparation of Hull and painting in Dry-dock (2)

• Application of Paint Coatings (2)

• Maintenance of Underwater Valves (2)

• Corrosion in Valves and Pipes (3)

• Maintenance of commonly used shipboard Valves

• Shipside valves (3)

• Sea valves types and description (3)

• Defects of sea valves (3)

• Globe valve overhaul and maintenance (3)

• Gate Valve Overhaul and Maintenance (3)

• Storm Valve Overhaul and Maintenance (3)

• Butterfly Valve Overhaul and Maintenance (3)

• VALVE MANUAL (3)

• Valves (3)

• Auto Deaerating valve (3)

• Ball valves (3)

• Cast Steel Valve (3)

• Control valves (3)

• Direct acting solenoid valves (3)

• Direct Mount Valve (3)

• Engine room control valve (3)

• System pressure control valve (3)

• Emergency shut-off Valve (3)

• Non-Return valve, Swing - Check valve (3)

• One piece ball valve (3)

• Pressure gauge valve (3)

• Safety valve (8)

• Stop valve (3)

• Three piece ball valve (3)

• Various valve in engine room (3)

• Solenoid Operated directional valve

• Pressure vaccum relief valve (3)

• Engine room Valves (3)

• Butterfly valve (3)

• Solenoid valve box (3)

• Other Problems (2)

• Failure Precautions and Prevention (2)

• Transmission system

• Maintenance of Propulsion Shaft

• Intermediate shafts and Couplings

• Alignment of shafting, including optical equipment

• Optical Alignment

• Maintenance of Rudder

• Rudder Types and Construction

• Rudder removal and inspection

• Rudder Repairs

• Stern Tubes

• Oil Lubricated Stern Tube bearings

• Sealing Arrangements

• Operation and Maintenance of Oil Seals

• Fitting of stern-tube seals in service

• Oil Lubricated Bearings

• Sea Water Lubricated Stern Tube bearings

• Water Lubricated stern tube bearings

• Stern Tube Lube Oils

• The good and the bad of EALs

• Propeller and its Maintenance

• Various types of Propellers

• Propeller Drop

• Fitting and Removal of Propellers

• Precaution and Care with Propellers

• Removal, Inspection and Repair of Tail Shaft

• Inspection and Repair of Tail-shaft

• Propeller and Tail-shaft Survey

• Tail Shaft Propeller Bedding and Assembly

• Seek Daily Updates

• Monitor Unplanned Activities

• Accident repair

• Damage Repairs

• Flood up Procedure

• After Drydocking

• Conduct sea Trial

• Result of sea trial - Machinery part

• Speed Trials

• Completion of drydock

• SPECIALIZED TOOLS AND MEASURING INSTRUMENTS

• Measuring Instruments

• General Measuring Instruments

• Steel Ruler

• Parallels

• Try-Square

• Dial Calipers

• Dial Indicator

• Crankweb deflection meter

• Thickness Gauges

• Micrometers

• Vernier and screw Gauge

• Telescopic gauges

• Dial type depth gauge

• Bridge Gauge

• Spirit Level

• Thermometer

• Types of thermometers

• Pressure Gauges

• Conventional Indicator Measurement Instrument (Planimeter)

• Modern Method of taking Indicator diagram

• Torque Measurement instruments

• Pressure Sensors

• Advanced Engine Control instruments

• Electrical Measuring Instruments

• Specialized Tools

• Tools Assist to Make Permanent Joints

• Arc Welding

• Gas Welding (2)

• Brazing

• Riveting (2)

• Tools Assist in Breaking Permanent Joints

• Gas Cutting (2)

• Plasma Cutting

• Others

• Tools Equipment Assist in Making a Non Permanent Joints

• Lathe

• Drilling (2)

• Grinding (2)

• Tapping and Thread Extraction (2)

• Lathe Driller Grinder

• Tools Assist in MakingBreaking Non Permanent Joints

• Alignment Brackets

• Hydraulic Jacks for Engines

• Pneumatic Power Tools

• Electrical Chipping Machines

• Bearing Induction Heaters

• Fuel Injection Rebuilding Equipment

• OHS (occupational health and safety) issues for overhauling fuel Injectors

• Diesel Engine Valve Grinding Equipment

• Exhaust Valve Grinding

• Valve bore cutter and grinder- MAN B&W

• Piston Ring Removal and Checking

• Cylinder Liner Measuring Tool

• APPROPRIATE BASIC MECHANICAL KNOWLEDGE AND SKILLS

• Marking and Measuring Tools

• Measuring Gauges

• Marking Tools

• Measuring Tools

• Marking Gauge

• Hand Tools

• Screw Drivers

• Pliers

• Vise

• Tweezers

• Hammers

• Wrenches

• Wrenches (Combination, Adjustable, Pipe)

• Wrenches (Socket, Hex Head, Slugging, Specialty)

• Torque Wrenches

• Pry Bars

• Scrapers, Wire Brushes

• Surface Plates

• Gear Pullers

• Taps and Dies

• Cutting Tools

• Hacksaw

• Snip

• Chisel

• Knives

• Surface finish and Drilling Tools

• Filing and Grinding Machines

• Drilling Machines

• Practicing Metal Tools

• Filing Practice

• Cutting Metal Using Hacksaw

• Internal Threading

• External Threading

• Re-sharpening of Tools

• DESIGN CHARACTERISTICS AND SELECTION OF MATERIALS IN CONSTRUCTION OF EQUIPMENT

• Basics of Steels and Alloys

• Steels used for shipbuilding

• Engineering Manufacturing Processes

• Diesel Engine Construction and Materials

• Non-ferrous components

• Summary of Materials for Marine Diesel Engines

• INTERPRETATION OF MACHINERY DRAWINGS AND HANDBOOKS

• Units and Systems of Measurement (SAE,SI, Metric)

• Tables and Formulas

• Types of Drawings and Symbols

• General Arrangement Drawings

• Component Drawings

• Collective Single-Part Drawings

• Pictorial Drawings

• Isometric Projection

• First Angle Projection

• Third Angle Projection

• Assembly drawings

• Detail drawing for knuckle joint

• Line Types and Standards and Borders

• Hatching

• Elements of Dimensioning

• Symbols for Dimensioning

• Arrangements of Dimensioning

• Electrical and Electronic symbols and their interpretations

• Symbols and ANSI Number

• Single Line Diagram

• Wiring Diagram and Cable Schedule

• Reading the Schematic Drawing

• Electrical wiring diagrams

• JIC wiring symbols

• Alarms and Controls

• Gauges and Indicators

• Line Symbols

• Electronic Drawings ( Ladder Diagrams)

• Sounding Tables

• The basics of Oil Cargo Calculation

• INTERPRETATION OF PIPING, HYDRAULIC AND PNEUMATIC DIAGRAMS

• Valves (4)

• Pumps (2)

• Filters and Gauges

• Pipes and Joints

• Shipboard Pipeline and Pumping Systems

• Sea Water System

• Fresh Water System

• Fuel Oil System

• Hydraulic System Schematics

• Common Hydraulic and Pneumatic Symbols and Schematics

• Pneumatic System Schematics